DE
Qualitätsmanagement Automatische BildverarbeitungAutomatische Bildverarbeitung Qualitätssicherung
Qualitätsmanagement Automatische BildverarbeitungAutomatische Bildverarbeitung Qualitätssicherung
Bildverarbeitung Sichtprüfung Optische PrüftechnikBildverarbeitung Sichtprüfung Optische Prüftechnik

Products & Service

Visual inspection

Qualileo – can see, test and learn!


Qualileo is a visual inspection system that compares sample objects, e.g. good parts, with test objects. All deviations / defects are automatically detected in comparison with the taught-in sample objects (good parts) and highlighted in the image and an inspection decision / defect classification is displayed.


  • FAST TEACH-IN OF THE SAMPLE OBJECTS / GOOD PARTS
  • VISUAL COMPARISON WITH GOOD PARTS (DIGITAL TWIN)
  • ERROR AND DEFECT HIGHLIGHTING IN THE RESULTING IMAGE
  • AUTOMATIC OPTIMISATION OF ILLUMINATION
  • INSPECTION SOFTWARE - INTELLIGENT AND ADAPTIVE



MultiLight - controllable lighting system in modular design

Measurement objects can be illuminated from 16 different directions.

3D Inspector – Ergonomic viewing and assembly workstation with colour cameras


The assembly or soldering of small assemblies and the inspection of PCBs, solder joints or micro parts is made much easier by the “3D Inspector". Two colour cameras project the object scene three-dimensionally and magnified onto the monitor. The motorised zoom function enables quick adjustment of the image field size. The polarisation glasses enable the 3D view and ensure reliable depth information. The operator has a free working space, an almost equal working distance between the object and the monitor and at the same time a good view of the working surface.

Coordinates measurement

ViScan - Video optical sensor


The ViScan video-optical sensor is an optical probing system for Zeiss coordinate measuring machines. With the ViScan optical probe, optical measuring tasks can now be carried out on a coordinate measuring machine in addition to tactile ones.


It has a mechanical connection on a freely movable measuring arm. Via the latching rotary-swivel joint (Zeiss RDS), ViScan can take almost any spatial position in relation to the measured object and is therefore suitable for measuring complex parts.

Pipe inspection

PipeScan - Surface inspection for plastic pipes


The PipeScan surface inspection device is used for inline quality assurance of plastic pipes. The inspection device is easy to operate, very robust and can be used directly in a production line. The system are designed for two diameter ranges from 9-32 mm and from 40-110 mm, on request also pipes up to 125 mm can be covered.


  • INLINE INSPECTION OF EXTRUDED PLASTIC PIPES
  • ALL-ROUND INSPECTION OF THE PIPE WITH THREE LINE SCAN CAMERAS
  • INSPECTION OF SURFACE DEFECTS (DENTS, BUBBLES, CRACKS, SCRATCHES AND COLOUR DEFECTS)
  • CONTINUOUS MEASUREMENT OF THE PIPE DIAMETER

PipeTest - Tactile pipe inspection


With PipeTest, the outer diameter and wall thickness are directly measured 360 times during the rotation of an approx. 100 mm long pipe sample.


QUALITY CHARACTERISTICS TO BE MEASURED

  • OUTER DIAMETER
  • WALL THICKNESS
  • OVALITY 
  • LOCAL WALL THICKNESS VARIATIONS

OPTIONAL

  • SURFACE ROUGHNESS  
  • LENGTHENING

Inspection of optical components

OpKoTest – inspects and sorts optical components fully automatically!


OpKoTest is a robot interlinked inspection system for the non-contact measurement of geometric and form features in the series production of optical components with automatic in- and outfeed. The optical components are deposited by robots sorted according to inspection results.


  • EASY TO OPERATE
  • NON-CONTACT MEASUREMENT WITH HIGH-RESOLUTION IMAGE PROCESSING
  • ADAPTABLE TO DIFFERENT OPTICAL COMPONENTS AND CARRIER SYSTEMS
  • AUTOMATIC CORRECTION OF POSITION DEVIATIONS
  • AUTOMATIC CALIBRATION OF THE MEASURING SYSTEMS
  • MEASUREMENT UNCERTAINTY IN NANOMETRE RANGE
  • COMPARISON WITH TOLERANCE SPECIFICATIONS
  • RESULT PRESENTATION AND PROCESS VISUALISATION WITH QUALITY CONTROL CHARTS
  • TRANSFER OF MEASUREMENT DATA TO ERP-SYSTEMS

Spring test

SpringTest – Inline testing in spring coiling machines


SpringTest is a high-precision image processing system for the inline measurement of springs.  It is integrated directly into the spring coiling machine for automatic quality control and sorts produced spring based on their quality.


QUALITY CHARACTERISTICS TO BE MEASURED

  • OUTER DIAMETER OF THE SPRING
  • LENGTH OF THE SPRING
  • PITCH OF THE SPRING COILS
  • MEASUREMENT OF DIFFERENT SPRING TYPES AND SIZES
  • CYCLIC CALIBRATION OF THE INLINE MEASUREMENT


OTHER FEATURES OF SPRINGTEST

  • LOW INVESTMENT COSTS
  • SYNCHRONIZED FLASH LIGHT FOR SHARP IMAGES
  • LENS SERIES WITH DIFFERENT FIELD OF VIEWS FOR SPRINGS OF DIFFERENT SIZES

Lighting systems

BackLight - Light tables


SQB develops and produces customised lighting systems in modular design. With the BackLight light tables, optimal application-specific computer-controlled lighting systems can be implemented. Our BackLight light tables are particularly suitable for machine vision, high-precision measuring image processing, contour inspection, visual inspection and technical detection under harsh production conditions.


  • LOW INVESTMENT COSTS
  • LED BACKLIGHTS WITH HOMOGENEOUS LIGHT DISTRIBUTION
  • COMPUTER-CONTROLLED PARAMETERISATION OF LIGHTING DURATION AND INTENSITY
  • SYNCHRONISATION OF CAMERA AND LIGHTING
  • VERY GOOD IMAGE SHARPNESS ACHIEVABLE
  • PEAK WAVELENGTH 645 NANOMETRES ENABLES ELIMINATION OF AMBIENT LIGHT
  • DISTURBING REFLECTIONS AND AMBIENT LIGHT CAN BE ELIMINATED WITH A RED FILTER
  • DIFFERENT DIMENSIONS AVAILABLE

BackLight light tables are used in our product "SpringTest" for inline testing in spring coilers.

FlashControls


FlashControl in combination with the light tables of the BackLight series makes it possible to create optimal lighting scenes with extremely short pulse durations of 1μs. This enables very sharp images of the objects to be measured when recording very fast processes.


  • COMPACT AND SYSTEM-FLEXIBLE DESIGN
  • FLASH AND CONTINUOUS OPERATION POSSIBLE UNDER HARSH PRODUCTION CONDITIONS
  • 1, 2 AND 4 CHANNELS FOR CONTROLLING SEVERAL BACKLIGHT LIGHT TABLES VIA MINI USB INTERFACE OR RS232 INTERFACE WITH RJ45 CONNECTION
  • ILLUMINATION TIME AND CURRENT ADJUSTABLE VIA USB OR INPUT BUTTON
  • OPTO-GALVANICALLY DECOUPLED TRIGGER INPUTS FOR SYNCHRONISATION WITH THE CAMERA
  • ADJUSTABLE DELAY FOR SYNCHRONISATION WITH THE INTEGRATION TIME OF THE CAMERA    
  • SELF-TRIGGER FUNCTION
  • MOUNTING FOR TOP HAT RAIL AND HEAT SINK - OPTIONAL

FlashControls are used in our product "SpringTest" for inline testing in spring coilers.

RingLights


Our RingLights with high radiant power are particularly suitable for measurement technology and industrial image processing.


  • WITH OUR RINGLIGHTS, ROTATIONALLY SYMMETRICAL MEASUREMENT OBJECTS CAN BE ILLUMINATED 360°
  • RINGLIGHTS ARE EXTREMELY RELIABLE AND HAVE A VERY LONG SERVICE LIFE
  • A VERY RELIABLE CONTROL ELECTRONICS WITH SERIAL INTERFACE IS PART OF THE DELIVERY
  • OPTIMUM IMAGE QUALITY - DUE TO OPTIMUM ILLUMINATION OF THE 360° SURFACE
  • HIGH RELIABILITY UNDER HARSH PRODUCTION CONDITIONS
  • RINGLIGHTS ARE SUITABLE FOR SEPARATE MOUNTING AS WELL AS FOR MOUNTING ON THE LENS OF THE CAMERA

RingLigth is used in our product "PipeScan" to detect surface defects and to measure diameters on plastic pipes.

MultiLights


MultiLight is a controllable lighting system in modular design that can illuminate the measurement objects from 16 different directions. With MultiLight, optimal lighting scenes for the objects to be measured can be produced. MultiLight is particularly suitable for machine vision, high-precision measuring image processing, contour inspection, visual inspection and technical detection for exactly reproducible illumination of the test objects. In applications such as object detection, detection of surface defects and detection of PCB defects, the lighting directions and their combinations are very relevant.


  • VERY FLEXIBLE SOLUTION FOR YOUR APPLICATION
  • FLASH AND CONTINUOUS OPERATION POSSIBLE FOR EACH OF THE 16 SEGMENTS
  • 16 LED LIGHTING SEGMENTS WITH SERIAL INTERFACE CAN BE CONTROLLED INDEPENDENTLY
  • QUICK ADJUSTMENT TO YOUR LIGHTING PROBLEM BY SETTING LIGHTING DURATION AND CURRENT VIA USB
  • IINTEGRATED POWER ELECTRONICS
  • TRIGGER OUTPUTS FOR SYNCHRONISATION WITH THE CAMERA
  • SOFTWARE FOR OPTIMISED ILLUMINATION OF THE OBJECT SCENE - OPTIONAL

MultiLight is used in our product "Qualileo" for automated visual inspection for intelligent defect detection.

Qualitätsicherung Prüfprozess Beratung Forschung

 Steinbeis

Qualitätssicherung und

 Bildverarbeitung GmbH


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