Qualileo is a visual inspection system that compares sample objects, e.g. good parts, with test objects. All deviations / defects are automatically detected in comparison with the taught-in sample objects (good parts) and highlighted in the image and an inspection decision / defect classification is displayed.
FAST TEACH-IN OF THE SAMPLE OBJECTS / GOOD PARTS
VISUAL COMPARISON WITH GOOD PARTS (DIGITAL TWIN)
ERROR AND DEFECT HIGHLIGHTING IN THE RESULTING IMAGE
AUTOMATIC OPTIMISATION OF ILLUMINATION
INSPECTION SOFTWARE - INTELLIGENT AND ADAPTIVE
MultiLight - controllable lighting system in modular design
Measurement objects can be illuminated from 16 different directions.
3D Inspector – Ergonomic viewing and assembly workstation with colour cameras
The assembly or soldering of small assemblies and the inspection of PCBs, solder joints or micro parts is made much easier by the “3D Inspector". Two colour cameras project the object scene three-dimensionally and magnified onto the monitor. The motorised zoom function enables quick adjustment of the image field size. The polarisation glasses enable the 3D view and ensure reliable depth information. The operator has a free working space, an almost equal working distance between the object and the monitor and at the same time a good view of the working surface.
The ViScan video-optical sensor is an optical probing system for Zeiss coordinate measuring machines. With the ViScan optical probe, optical measuring tasks can now be carried out on a coordinate measuring machine in addition to tactile ones.
It has a mechanical connection on a freely movable measuring arm. Via the latching rotary-swivel joint (Zeiss RDS), ViScan can take almost any spatial position in relation to the measured object and is therefore suitable for measuring complex parts.
The PipeScan surface inspection device is used for inline quality assurance of plastic pipes. The inspection device is easy to operate, very robust and can be used directly in a production line. The system are designed for two diameter ranges from 9-32 mm and from 40-110 mm, on request also pipes up to 125 mm can be covered.
INLINE INSPECTION OF EXTRUDED PLASTIC PIPES
ALL-ROUND INSPECTION OF THE PIPE WITH THREE LINE SCAN CAMERAS
INSPECTION OF SURFACE DEFECTS (DENTS, BUBBLES, CRACKS, SCRATCHES AND COLOUR DEFECTS)
OpKoTest – inspects and sorts optical components fully automatically!
OpKoTest is a robot interlinked inspection system for the non-contact measurement of geometric and form features in the series production of optical components with automatic in- and outfeed. The optical components are deposited by robots sorted according to inspection results.
EASY TO OPERATE
NON-CONTACT MEASUREMENT WITH HIGH-RESOLUTION IMAGE PROCESSING
ADAPTABLE TO DIFFERENT OPTICAL COMPONENTS AND CARRIER SYSTEMS
AUTOMATIC CORRECTION OF POSITION DEVIATIONS
AUTOMATIC CALIBRATION OF THE MEASURING SYSTEMS
MEASUREMENT UNCERTAINTY IN NANOMETRE RANGE
COMPARISON WITH TOLERANCE SPECIFICATIONS
RESULT PRESENTATION AND PROCESS VISUALISATION WITH QUALITY CONTROL CHARTS
SpringTest – Inline testing in spring coiling machines
SpringTest is a high-precision image processing system for the inline measurement of springs. It is integrated directly into the spring coiling machine for automatic quality control and sorts produced spring based on their quality.
QUALITY CHARACTERISTICS TO BE MEASURED
OUTER DIAMETER OF THE SPRING
LENGTH OF THE SPRING
PITCH OF THE SPRING COILS
MEASUREMENT OF DIFFERENT SPRING TYPES AND SIZES
CYCLIC CALIBRATION OF THE INLINE MEASUREMENT
OTHER FEATURES OF SPRINGTEST
LOW INVESTMENT COSTS
SYNCHRONIZED FLASH LIGHT FOR SHARP IMAGES
LENS SERIES WITH DIFFERENT FIELD OF VIEWS FOR SPRINGS OF DIFFERENT SIZES
SQB develops and produces customised lighting systems in modular design. With the BackLight light tables, optimal application-specific computer-controlled lighting systems can be implemented. Our BackLight light tables are particularly suitable for machine vision, high-precision measuring image processing, contour inspection, visual inspection and technical detection under harsh production conditions.
LOW INVESTMENT COSTS
LED BACKLIGHTS WITH HOMOGENEOUS LIGHT DISTRIBUTION
COMPUTER-CONTROLLED PARAMETERISATION OF LIGHTING DURATION AND INTENSITY
SYNCHRONISATION OF CAMERA AND LIGHTING
VERY GOOD IMAGE SHARPNESS ACHIEVABLE
PEAK WAVELENGTH 645 NANOMETRES ENABLES ELIMINATION OF AMBIENT LIGHT
DISTURBING REFLECTIONS AND AMBIENT LIGHT CAN BE ELIMINATED WITH A RED FILTER
BackLight light tables are used in our product "SpringTest" for inline testing in spring coilers.
FlashControls
FlashControl in combination with the light tables of the BackLight series makes it possible to create optimal lighting scenes with extremely short pulse durations of 1μs. This enables very sharp images of the objects to be measured when recording very fast processes.
COMPACT AND SYSTEM-FLEXIBLE DESIGN
FLASH AND CONTINUOUS OPERATION POSSIBLE UNDER HARSH PRODUCTION CONDITIONS
1, 2 AND 4 CHANNELS FOR CONTROLLING SEVERAL BACKLIGHT LIGHT TABLES VIA MINI USB INTERFACE OR RS232 INTERFACE WITH RJ45 CONNECTION
ILLUMINATION TIME AND CURRENT ADJUSTABLE VIA USB OR INPUT BUTTON
OPTO-GALVANICALLY DECOUPLED TRIGGER INPUTS FOR SYNCHRONISATION WITH THE CAMERA
ADJUSTABLE DELAY FOR SYNCHRONISATION WITH THE INTEGRATION TIME OF THE CAMERA
SELF-TRIGGER FUNCTION
MOUNTING FOR TOP HAT RAIL AND HEAT SINK - OPTIONAL
RingLigth is used in our product "PipeScan" to detect surface defects and to measure diameters on plastic pipes.
MultiLights
MultiLight is a controllable lighting system in modular design that can illuminate the measurement objects from 16 different directions. With MultiLight, optimal lighting scenes for the objects to be measured can be produced. MultiLight is particularly suitable for machine vision, high-precision measuring image processing, contour inspection, visual inspection and technical detection for exactly reproducible illumination of the test objects. In applications such as object detection, detection of surface defects and detection of PCB defects, the lighting directions and their combinations are very relevant.
VERY FLEXIBLE SOLUTION FOR YOUR APPLICATION
FLASH AND CONTINUOUS OPERATION POSSIBLE FOR EACH OF THE 16 SEGMENTS
16 LED LIGHTING SEGMENTS WITH SERIAL INTERFACE CAN BE CONTROLLED INDEPENDENTLY
QUICK ADJUSTMENT TO YOUR LIGHTING PROBLEM BY SETTING LIGHTING DURATION AND CURRENT VIA USB
IINTEGRATED POWER ELECTRONICS
TRIGGER OUTPUTS FOR SYNCHRONISATION WITH THE CAMERA
SOFTWARE FOR OPTIMISED ILLUMINATION OF THE OBJECT SCENE - OPTIONAL
